Die-Cast Heat Sinks: Complex Design Meets Efficient Thermal Management

Winshare provides precision die-cast heat sinks, bringing excellent thermal performance and structural integration to your devices.

What is Die-Cast Heat Sink?

Die casting heat sink is a heat sink component manufactured by die casting. Die casting is a metal casting process characterized by the use of high pressure to inject molten metal (usually aluminum or zinc alloy) into a precision mold cavity, and then the metal is cooled and solidified to form a part of the desired shape. This process can produce metal parts with high dimensional accuracy, good surface finish, complex structure and thin wall.

In heat sink manufacturing, the advantage of die casting is that it can form complex fin arrays, mounting holes, reinforcing ribs and other functional features in one piece, thus achieving a highly integrated design. This not only reduces the steps of post-processing and assembly, and improves production efficiency, but more importantly, the die-cast heat sink has excellent structural strength and consistency, which can effectively manage high heat flux density and ensure stable operation of electronic equipment under various working conditions.

Winshare Thermal Alloy relies on advanced die-casting technology and rich experience to provide you with customized die-casting heat sinks with excellent heat dissipation performance and structural integration.

Why Choose Winshare Thermal Alloy's Die-cast Heat Sink?

Precision complex structure one-piece molding

Winshare has advanced mold design and manufacturing capabilities, and can use the die-casting process to form highly integrated heat sinks with complex fins, mounting seats, internal flow channels, etc. in one go, greatly reducing post-processing and assembly steps and improving product consistency.

Excellent dimensional accuracy and surface finish

Our die casting process ensures extremely high dimensional accuracy and excellent surface finish, meeting applications with strict requirements on appearance and fit accuracy, reducing the need for additional finishing.

Excellent strength-to-weight ratio

The die-cast aluminum alloy radiator is both lightweight and high-strength. While ensuring structural integrity, it effectively reduces the overall weight of the equipment and is particularly suitable for weight-sensitive application scenarios.

High production efficiency and cost-effectiveness

The die casting process has extremely high production speed and automation, which can significantly reduce unit costs in mass production. Winshare's optimized process ensures high efficiency and excellent cost-effectiveness, bringing greater value to customers.

Wide selection of materials and surface treatments

We provide a variety of die-casting alloys (such as A380, ADC12, Zamak series, etc.), and support a variety of surface treatments such as anodizing, powder coating, electroplating, etc. to meet the thermal conductivity, corrosion resistance and aesthetic requirements of different application environments.

Excellent thermal performance

Through the one-piece high-density fin design and optimized thermal conductive alloy, Winshare's die-cast radiator can achieve efficient heat conduction and dissipation, effectively reduce the operating temperature of the equipment, and improve system stability and life.

Winshare Custom Die Casting Heat Sink

We use a variety of advanced brazing techniques to ensure the strongest, most thermally efficient connection for your heat sink. Each process has its own unique advantages and is suitable for different materials and design requirements.

Requirements analysis and preliminary design

You provide information such as product thermal management requirements, space constraints, power density, etc. Our engineering team will conduct a preliminary evaluation and provide a preliminary design solution and feasibility analysis based on your application scenario.

Mold flow analysis and structure optimization

Advanced Mold Flow Analysis software is used to simulate the die-casting process and optimize the mold design to ensure that the product is completely filled and defect-free. At the same time, structural optimization is performed to balance heat dissipation performance and material cost.

Mould design and manufacturing

Based on the optimized design, our professional mold team will design and manufacture high-precision die-casting molds. We focus on the durability and production efficiency of the mold to ensure the stability of subsequent mass production.

Sample production and verification

After the mold is completed, the first batch of samples will be trial-produced. The samples will undergo rigorous dimensional testing, thermal performance testing, and functional verification to ensure that they fully meet the design requirements and your performance expectations.

Batch production and process control

After the sample is verified, it enters the large-scale batch production stage. We use automated die-casting equipment and implement strict production process control (SPC) to ensure that each batch of products has high consistency and excellent quality.

Surface treatment and final quality inspection

According to customer needs, we can carry out surface treatment such as anodizing and spraying. All finished products will undergo a comprehensive final quality inspection before leaving the factory, including appearance, size, performance, etc., to ensure that there is nothing wrong.

Wide Application of Winshare Die Casting Heat Sink

Die-cast heat sinks are widely used in various electronic equipment and industrial fields that require efficient heat dissipation and complex structural integration due to their excellent integration, cost-effectiveness and reliability:

High Power LED Lighting

Outdoor lighting, industrial and mining lamps, street lamps, etc. have high requirements on the complexity and cost of radiator structure.

Communication Base Stations

and network equipment 5G base stations, routers, and switches require high integration and high reliability heat dissipation.

Automotive Electronics

The housing and heat dissipation of the vehicle inverter, motor controller, and battery management system (BMS).

Consumer Electronics

Smart home appliances, projectors, game consoles, etc. require complex appearance and integrated heat dissipation.

Industrial Control and Automation

Industrial PCs, servo drives, and automation equipment housings are required to be durable and have efficient heat dissipation.

Medical Devices

Diagnostic equipment and analytical instrument housings require high precision and high reliability.

Power Modules and Inverters

The radiator is required to withstand high power density and have good structural strength.

Military and Aerospace

There are strict requirements for lightweight, high strength, complex structure and adaptability to extreme environments.

Winshare Die-cast Heat Sinks Technical Specifications & Materials

Winshare Thermal Alloy's die-cast heat sinks are designed and manufactured to exacting standards to ensure they meet the most demanding thermal management needs.

SPECIFICATIONS	DETAILED DESCRIPTION
Main material	Aluminum alloy (A380, ADC12, A356), Zinc alloy (Zamak series)
Dimensional accuracy	High precision, in line with industry standards, up to ±0.05mm
Surface finish	Excellent, can be directly used for a variety of surface treatments
Wall thickness capability	Enables thin-wall designs to optimize weight and material utilization
Surface treatment	Anodizing, powder coating, electroplating, painting, passivation, etc.
Thermal properties	One-piece molding structure effectively reduces thermal resistance and improves heat dissipation efficiency

Detailed explanation of the advantages of die casting materials

The die-casting process can give full play to the characteristics of the selected alloy and provide the heat sink with excellent comprehensive performance.

Aluminum alloy (such as A380, ADC12, A356): Aluminum alloy is the most commonly used material for die-cast heat sinks, and is favored for its excellent thermal conductivity, light weight, good casting performance and cost-effectiveness.

Die-cast aluminum alloy heat sinks can achieve complex and precise fin structures and have good mechanical strength.

Zinc alloy (Zamak series): Zinc alloy has excellent fluidity and can cast extremely complex and thin-walled parts, while having good mechanical strength and corrosion resistance. Although the thermal conductivity is slightly lower than that of aluminum, zinc alloy die-cast heat sinks are an ideal choice in certain applications that require higher structural complexity and precision.

High integration and cost-effectiveness: The die-casting process can form multiple components such as heat sinks, substrates, and mounting bases at one time, reducing subsequent processing and assembly costs. This is especially beneficial for mass production, making die-cast heat sinks a cost-effective and high-performance solution.

Winshare's Customized Die-cast heat sinks Advantage

Exquisite mold design and manufacturing

We have an experienced team of mold engineers and advanced processing equipment to ensure long mold life and high precision, which is the cornerstone of successful die casting.

Advanced die-casting equipment and automation

Equipped with multiple high-tonnage die-casting machines and automated production lines to ensure production efficiency, product consistency and large-volume delivery capabilities.

Comprehensive quality control system

From the storage of raw materials to the delivery of finished products, every step strictly follows ISO standards and uses precision testing equipment to ensure product quality.

One-stop solution

We provide one-stop services from design consultation, mold development, die casting production, CNC finishing to surface treatment to simplify your supply chain.

Experienced engineering team

Our team of engineers has many years of experience in thermal management and die casting and can provide professional technical support and optimization suggestions for your project.

Fast response and delivery

Efficient project management and production planning ensure quick response and on-time delivery from sample to mass production, helping your products to be launched quickly.

Winshare Die-Cast Heat Sinks Quality Assurance and Certification

Our commitment to product quality is the cornerstone of Winshare Thermal Alloy's success. All brazed heat sinks undergo a rigorous testing and quality control process to ensure they meet international standards and our customers' stringent requirements.

ISO 9001 Certification

We strictly follow the international quality management system standards to ensure that every link from design to production is standardized and efficient.
RoHS & REACH Compliance

All die-casting heat sink products comply with EU RoHS and REACH directives, do not contain harmful substances, and ensure environmental protection and safet
Strict testing process and equipment

Equipped with advanced dimensional measuring equipment (such as three-coordinate), thermal performance testing platform, X-ray detection, etc., to fully verify the products.

Common Problems of Cold Forged Heat Sink

Q Can the die-casting heat sink be customized? What is Winshare's customization process?

A Yes, Winshare Thermal Alloy provides comprehensive die-casting heat sink customization services. Our process includes: 1) Requirements Analysis and Preliminary Design: Collect your thermal management requirements and design inputs. 2) Mold Flow Analysis and Structural Optimization: Use software to optimize the design to ensure manufacturability. 3) Mold Design and Manufacturing: Make high-precision, high-durability die-casting molds. 4) Sample Trial Production and Verification: Produce and test samples to ensure that they meet specifications. 5) Mass Production and Process Control: Automated production with strict quality control. 6) Surface Treatment and Final Quality Inspection: Complete surface treatment and conduct comprehensive inspection to ensure perfect product delivery.
Q How does Winshare Thermal Alloy ensure the quality of die-casting heat sinks?

A Winshare Thermal Alloy implements a comprehensive quality management system, including: strict raw material inspection; parameter monitoring during the production process (such as temperature, pressure, time); advanced mold flow analysis to ensure casting quality; and strict testing of the final product, such as dimensional accuracy measurement (three-coordinate), surface finish inspection, X-ray detection of internal defects, and necessary thermal performance testing. We are ISO 9001 certified and comply with environmental standards such as RoHS & REACH.
Q What materials are mainly used in die-cast heat sinks? What are their respective advantages?

A Die-cast heat sinks mainly use aluminum alloys (such as A380, ADC12, A356) and zinc alloys (Zamak series). Aluminum alloys have excellent thermal conductivity, light weight and good casting performance, and are the mainstream choice. Zinc alloys have excellent fluidity and can cast more complex and thinner-walled parts. They also have good mechanical strength and corrosion resistance, and are suitable for applications with higher requirements for structural precision
Q What are the main differences between a die cast heat sink and an extruded heat sink or a brazed heat sink?

A Die-cast heat sinks are formed by injecting molten metal into a mold under high pressure. They are good at producing complex, thin-walled, highly integrated structures with high dimensional accuracy and surface finish, suitable for mass production. Extruded heat sinks are formed by extrusion, which is low in cost but limited in fin density and complexity. Brazed heat sinks connect the fins and substrate by brazing, with extremely low thermal resistance, but the structural complexity may not be as flexible as die casting. Which process to choose depends on the specific heat dissipation requirements, structural complexity and production batch.

Ready to Customize Your Die-Cast Heat Sinks?

Winshare looks forward to working with you to provide you with tailor-made die-casting cooling solutions.

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What is Die-Cast Heat Sink?

Why Choose Winshare Thermal Alloy's Die-cast Heat Sink?

Winshare Custom Die Casting Heat Sink

Wide Application of Winshare Die Casting Heat Sink

High Power LED Lighting

Communication Base Stations

Automotive Electronics

Consumer Electronics

Industrial Control and Automation

Medical Devices

Power Modules and Inverters

Military and Aerospace

Winshare Die-cast Heat Sinks Technical Specifications & Materials

Detailed explanation of the advantages of die casting materials

Winshare's Customized Die-cast heat sinks Advantage

Exquisite mold design and manufacturing

Advanced die-casting equipment and automation

Comprehensive quality control system

One-stop solution

Experienced engineering team

Fast response and delivery

Winshare Die-Cast Heat Sinks Quality Assurance and Certification

ISO 9001 Certification

RoHS & REACH Compliance

Strict testing process and equipment

Common Problems of Cold Forged Heat Sink

Q Can the die-casting heat sink be customized? What is Winshare's customization process?

Q How does Winshare Thermal Alloy ensure the quality of die-casting heat sinks?

Q What materials are mainly used in die-cast heat sinks? What are their respective advantages?

Q What are the main differences between a die cast heat sink and an extruded heat sink or a brazed heat sink?

Ready to Customize Your Die-Cast Heat Sinks?

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